G 16 GENERAL SR. OPERATION Frequency NO. inkms 1000 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 65,000 70,000 75,000 80,000 85,000 90,000 95,000 100,000 * for 4x4 version GENERAL 1. Wash the vehicle. 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ENGINE 2. Clean air cleaner filter element, change if red band 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● appears on service indicator,even after cleaning. 3. Replce air cleaner element. 40,000 ● ● 4. Check coolant level, top up if necessary. Frequently ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 5. Change Coolant in cooling system. 50,000 km. or two yearswhichever is earlier 6. Check oil level in sump, top up if necessary. Frequently ● 7. Change engine oil and filter cartridge. 10,000 ● ● ● ● ● ● ● ● ● ● 8. Change fuel filter . 30,000 ● ● ● 9. Change sedimenter. 1,00,000 10. Drainwater in sedimenter. Whenever lamp glows 11. Check all deive belts, adjust tension if required, change if damaged. 10,000 ● ● ● ● ● ● ● ● ● ● 12. Change all drive belts. 40,000 ● ● 13. Valve clearance Check & adjust if required 10,000 ● ● ● ● ● ● ● ● ● ● GEARBOX 14. Check oil level in gear box, top up if necessary 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 15. Change oil in gear box first at 20,000 & there after ● ● ● every 40,000 16. Change oil in transfer case 45,000 ● ● 17. Clean breather on gear box 80,000 ● 18. Check oil level in transfer case, top up if necessary 10,000 ● ● ● ● ● ● ● ● ● ● PROPELLERSHAFT 19. Greasepropeller shaftwithgreasegun 5,000 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●l FRONT*ANDREARAXLE 20. Checkoil level inaxle, topup ifnecessary 10,000 ● ● ● ● ● ● ● ● ● ● 21. Changeoil inaxle first at 20,000 & there after ● ● ● every 40,000 SUSPENSION&STEERING 22. Grease idlerarm, 10,000 ● ● ● ● ● ● ● ● ● ● 23. Checkwheelalignment,chassisheight&adjust 15,000 ● ● ● ● ● ● ifnecessary 24. Changegreaseinfronthub&adjustbearingplay 40,000 ● ● 25. Check&adjuststeeringwheel freeplay 30,000 ● ● ● 26. Checkoil level inpower steeringtank 10,000 ● ● ● ● ● ● ● ● ● ● andtopupifnecessary 27. Changeoil inpowersteeringsystemandchange 80,000 ● filterelement
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