FRONT AXLE (4X4) 35 FRONT AXLE (4X4) 22.Place differential assembly into housing. Install dial gauge and locate tip of indicator on the surface of one of the ring gear screws. Force differential case assembly away from pinion gear. With force still applied set indicator at 0 (Zero). 23.Force differential case assembly and ring gear to mesh with pinion gear. 24.Rock the ring gear to allow teeth to mesh Repeat to obtain a stable reading. Record in given format as B. 1. Total amount of space measured without ring gear. Measurement A =……… 2. Total amount of space measured with gear. set assembled in carrier Measurement B=……… 3. Measurement A minus Measurement B dimensions Measurement C =……… Assemble shim pack using dimension determined in A, B, C adjusting the packs as described below. RING GEAR SIDE Assemble shim pack to measurement B- 0.125mm or B- 0.005” OPPOSITE SIDE OF RING GEAR: Assemble shim pack to measurement C. Add shim thickness 0.20 mm or 0.008” for differential bearing preload and backlash.
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