ZESTBOLT SERVICE MANUAL

Automated Manual Transmission 32 Electro Hydraulic Selection Gearbox Activation Hydraulic Unit Mounting Fitment: Place the mounting for the gearbox electro-hydraulic selection system hydraulic actuation unit in its housing complete with new O-ring and tighten the screws. Place the gear selection dog back in its housing and tighten the relevant screw. Assemble Hydraulic speed selection hydraulic Actuator unit and clutch. Assemble Wiring of manual gearbox hydraulic selection system on hydraulic selection unit. Assemble protection / guard under engine. Refill the electro-hydraulic selection gearbox hydraulic control system, with reference to hydraulic system fluid for gearbox with hydraulic selection check level and top up if necessary. Assemble the Battery and support tray. Connect the diagnosis equipment and carry out the following operations:  Hydraulic system for gearbox with hydraulic selection - bleed air  Clutch self-calibration enablement.  Grid self tuning - service.  New actuators (only if the hydraulic actuation unit is being replaced). Remove the car from the lift. Electro Hydraulic Circuit Reservoir and System Pump Removal: Place the car on a lift. Connect the diagnosis equipment and carry out the accumulator depressurisation procedure. Disconnect the Battery and remove the battery support and tray along with Battery. Remove the heat protection bulkhead on gearbox hydraulic circuit reservoir with electro hydraulic selection. Remove the pressure accumulator on hydraulic actuator unit. Remove the Protection / guard under the engine. 1. Unscrew the plug and draw off the fluid in the electro- hydraulic selection gearbox hydraulic circuit using a suitable syringe. 2. Unscrew the connector for the pipe from the electric pump to the hydraulic unit, electric pump side.

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