ZESTBOLT SERVICE MANUAL

DRIVETRAIN C549 41 4. Unscrew the bolts (1a) and remove the ring gear (1b). 5. Remove the satellite carrier pin using a suitable drift. NOTE: 0.12 corresponds to the recommended interference for the bedding in and pre-loading of the differential bearings. The flexible retaining pin is sheared during this operation. 6. Extract the satellites (2a) with the washers (2b). 7. Remove the planet gears. 8. Check that the satellite and planet gears are intact and show no signs of seizing. 9. Fit the planet gears. 10. 10.Fit the satellite gears and washers 11. Fit the satellite carrier pin using a suitable drift. 12. Fit a new satellite carrier shaft flexible retaining pin using a suitable drift. 13. Using a screwdriver, check that the planet and satellite gears are correctly matched making sure that they rotate without clearance and with slight resistance. 14. Fit the ring gear checking the marks made during the dismantling and secure it tightening theM10 bolts to the recommended torque of 7.7 ~9.2 Kgm15. Fit the speedometer idler drive gear after heating it to a temperature of 100° - 120°C. 15. Fit the bearings (1a) in the differential internal casing using the tool (1b) 287458902621 (Fitting Tool).

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