ENGINE 1.3L QUADRAJET (90PS) 66 10. Use an appropriate graduated measuring tool (1a) to measure the clearance indicated by the plastic gage (1b). The clearance should bewithin the limits of 0.030 mm ~ 0.062 mm. NOTE : Q Check one journal at a time, without rotating the crankshaft. Q If the clearance is outside of the tolerance, replace the connecting rod half-bearings with ones of the correct size and category. 11. Fit the connecting rod caps permanently by tightening the bolts as shown previously. 12. Remove the tool 287158900628 (Flange). 13. Fit the crankshaft rear oil seal (1a) using the tool (1b) 287158900670 (Fitting Tool). 14. Rotate the engine through 180° on the overhaul stand. 15. Place the starter motor in its housing and secure it tightening the M8 bolts to the recommended torque of 2.25 ~ 2.75 Kg-m 16. Place the separator condensed oil manifold in its housing and secure it by tightening the M6 bolts to the recommended torque of 0.8 ~ 1.0 Kg-m . 17. Place the vacuum reservoir back in it using the bolt. 18. Place the alternator mounting in its housing and secure it tightening the (M8 x 1.25 x 45) bolts to the recommended torque of 2.0 ~ 2.2 kg-m 19. Place the alternator in position and secure it t ightening the (M8x1,25x85) bol ts to the recommended torque of 2.0 ~ 2.2 Kg-m. 20. Place the power steering pump in its housing and tighten the bolts. 21. Refit the engine oil pipe in its seat on the crankcase and secure with the connectors. 22. Place the air conditioner compressor mounting in i ts housing and secure i t t ightening the (M8x1,25x35) bolts to the recommended torque of 2.0 ~ 2.4 Kg-m. 23. Place the air conditioning compressor in its housing and secure it tightening the (M8x1, 25x80) bolts to the recommended torque of 2.0 ~ 2.4 Kgm. 24. Replace the engine oil filter mounting complete with the engine oil filter and engine oil filler fitting and secure by tightening the M6 bolts to the specified torque of 0.8 ~ 1.0 Kg-m. NOTE : Q Ensure the gasket is present, undamaged and correctly positioned. 25. Place the water pump rigid inlet pipe, complete with O-ring in position and secure it using the bolts. NOTE : Q Fit the rigid pipe in the crankcase very carefully to ensure the O-ring is correctly positioned. 26. Place the rpm sensor in its housing and secure it by tightening the M6 bolt to the recommended torque of 0.8 ~ 1.0 Kg-m . 27. Fit the engine oil heat exchanger protection.
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