Revotron 1.2T 116 17. Using Special Tool, install rear oil seal in cylinder block rear cover. SPECIAL TOOL • Crankshaft Rear Cover Oil Seal Drift - 2702 5890 06 08 NOTE • Mating surfaces of crankcase and rear cover should be cleaned. • Apply grease on crankshaft rear cover gasket. 18. Install cylinder block rear cover with new gasket and tighten the bolts at specified torque. 19. Tighten the bolts diagonally to specified torque. NOTE • Turn the crankshaft and bring 1-4 crankpin journals to top most position (TDC) on to which connecting rod with piston are to be fitted. 20. Apply oil on piston rings, cylinder bores and bearing shells. 21. Lower piston connecting rod assembly upto piston rings into cylinder bore with arrow on piston crown pointing towards timing belt side. 22. Clamp piston ring compressor over piston rings to slide inside the cylinder bore. 23. Lower piston gradually inside cylinder bore using wooden handle or mallet till connecting rod locates on crank pin journal. Slowly rotates crankshaft simultaneously pushing piston till crank pin journal reaches BDC position. NOTE • While inserting piston connecting rod assembly, ensure that crankshaft should not damaged due to connecting rod assembly. 24. Install connecting rod bearing caps with bearing shell on connecting rod ensuring that bearing shell lugs are on same side. 25. Tighten connecting rod bearing cap mounting capscrew to specified torque.
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