NEXON BSVI MCE - SERVICE MANUAL

1.2L REVOTORN ENGINE CONTENTS 1.1. GENERAL INFORMATION..................................................................................................................... 1 A ENGINE INTRODUCTION.................................................................................................................... 1 B ELECTRONIC CONTROL UNIT........................................................................................................... 2 C TECHNICAL SPECIFICATION............................................................................................................. 3 D SPECIAL TOOLS.................................................................................................................................. 4 E ASSEMBLY CLEARANCE.................................................................................................................... 6 F SEALANTS ........................................................................................................................................... 6 G LEAKAGE RATES ................................................................................................................................ 6 1.2. TROUBLESHOOTING ............................................................................................................................ 7 1.3. CONSTRUCTIONAL AND SERVICE DETAILS................................................................................... 14 A ENGINE LIFTING HOOK.................................................................................................................... 14 B INTAKE MANIFOLD ........................................................................................................................... 15 C CYLINDER HEAD COVER ................................................................................................................. 16 D CYLINDER HEAD A ........................................................................................................................... 18 E CYLINDER HEAD B ........................................................................................................................... 20 F CYLINDER BLOCK............................................................................................................................. 22 G LUBRICATION PUMP AND COMPONENTS..................................................................................... 24 H PISTON, CRANKSHAFT AND COMPONENTS................................................................................. 27 I ENGINE TIMING................................................................................................................................. 29 J TURBOCHARGER, CATCON AND COMPONENTS ........................................................................ 31 K FUEL INJECTION EQUIPMENT ........................................................................................................ 33 L AIR FILTER, SNORKEL AND BLOW BY PIPE .................................................................................. 35 M WATER PUMP, THERMOSTAT AND COMPONENTS ..................................................................... 37 N STARTER MOTOR AND ALTERNATOR........................................................................................... 39 O COMPRESSOR, AUTO TENSIONER AND BELT ............................................................................. 40 P ENGINE SUSPENSION...................................................................................................................... 41 Q INTERCOOLER AND HOSES............................................................................................................ 44