NEXON BSVI MCE - SERVICE MANUAL

STEERING CONTENTS 1 GENERAL INFORMATION ........................................................................................................................ 1 A. SPECIFICATIONS.................................................................................................................................... 1 B. SYSTEM LAYOUT ................................................................................................................................... 1 C. INTERMEDIATE SHAFT IDENTIFICATION ............................................................................................ 2 D. GENERAL DISCRIPTION ........................................................................................................................ 3 E. TIGHTENING TORQUES......................................................................................................................... 4 F. SPECIAL TOOLS ..................................................................................................................................... 7 2. MAINTENANCE, INSPECTION AND TEST............................................................................................... 8 A. PRELIMINARY INSPECTION .................................................................................................................. 8 B. REGULAR MAINTENANCE ..................................................................................................................... 9 C. ON VEHICLE REPAIRS......................................................................................................................... 11 1. STEERING WHEEL REMOVAL ....................................................................................................... 11 2. STEERING COLUMN REMOVAL .................................................................................................... 12 3. INTERMEDIATE SHAFT REMOVAL................................................................................................ 13 4. RACK & PINION ASSEMBLY REMOVAL ........................................................................................ 14 3. OVERHAULING ........................................................................................................................................ 16 A. OVERHAULING OF STEERING RACK & PINION ASSEMBLY ........................................................... 16 B. PRECAUTIONS...................................................................................................................................... 17 C. DISMANTLING, INSPECTION & ASSEMBLY....................................................................................... 17 1. DISASSEMBLY OF RACK & PINOIN .............................................................................................. 17 2. INSPECTION OF DISMANTLED PARTS ........................................................................................ 18 3. ASSEMBLY OF RACK & PINOIN..................................................................................................... 18 4. OBJ ON VEHICLE REMOVAL ......................................................................................................... 20 5. DO'S & DON’T'S ............................................................................................................................... 20 6. WHEEL ALIGNMENT ....................................................................................................................... 21 4. TROUBLESHOOTING AND DIAGNOSIS................................................................................................ 23 5. STEERING ANGLE CALIBRATION AND INITIALIZATION PROCESS................................................. 27 6. TUNING DATA SELECTION FOR ECU-TML EOL PROCEDURE ......................................................... 30 7. CONFIGURATION SELECTION .............................................................................................................. 30