NEXON BSVI MCE - SERVICE MANUAL

TRANSAXLE TA6300 46 12. TRANSAXLE ASSEMBLY ON BENCH: 1. Differential bearing preload adjustment procedure.  Measure dimension ‘A’ (Distance between top mating surface of transaxle front half and the outer differential bearing seat) say 120.63 mm in housing and dimension ‘B’ (Distance between mating surface of transaxle rear half and the inner differential bearing seat) say 25.7 mm in housing for bore Φ 85 mm.  Place outer races on both differential side bearings and measure distance between outer surfaces of these outer races (dimension ‘C’).  Select shim thickness = (A+B) - C to (A+B) - C+ 0.05 and install the shims against front half taper roller bearing outer race. 2. Place the assembly differential in front half housing. 3. Fix the shifter fork & shifter dogs to respective shafts by dowel pins. NOTE: Dowel pin should be insert from direction shown for shifter fork 1ST/2N only. 4. Place the lay shaft assembly and input shaft assembly together along with shifter rail assembly. 5. Fix the reverse gear assembly on the rear- housing half into the seat of reverse idler gear. Also fix the reverse lever bracket Assy.