NEXON BSVI MCE - SERVICE MANUAL

TRANSAXLE TA6300 43 DIFFERENTIAL ASSEMBLY: 1. Hold fixture for gear on differential casing on soft jaw vice. 2. Mount differential housing on fixture part no. 2702 5890 2609 and lock it. 3. Place gear final drive on differential housing. Tighten the collared bolts (12 nos.) to specified torque of 8 to 9 mkg. 4. Place both the bevel gear on the differential housing with spacer. 5. Place another set of idler bevel gear on the already lifted bevel and rotate by 90° to align the bevel to spider shaft hole. 6. Push the spider into the hole. 7. Check the free play of differential gears. It should be 0-0.1 mm. Note: If the value of play is not within specifications, then try with different thickness washer. 8. Assemble Dowel sleeve heavy 6x40. To check backlash, hold the two different pinions and one side gear and check free play or remaining side gear teeth flank. 9. Press taper roller bearings outer race bearing on front housing using drift part no. 2751 5890 2627. 10. Press taper roller bearings outer on front housing using drift part no. 2751 5890 2622.