NEXON BSVI MCE - SERVICE MANUAL

1.5L REVOTORQ ENGINE 1.7. ENGINE ON VEHICLE SERVICE PROCEDURE ................................................................ 95 A ENGINE REMOVAL............................................................................................................................ 95 B ENGINE INSTALLATION.................................................................................................................. 101 C EXHAUST SYSTEM ......................................................................................................................... 102 D COOLING SYSTEM.......................................................................................................................... 105 E FUEL SYSTEM ................................................................................................................................. 109 F TURBOCHARGER REMOVAL AND REFITMENT .......................................................................... 116 G TIMING BELT REMOVAL AND REFITMENT .................................................................................. 118 H STARTER MOTOR REMOVAL AND REFITMENT.......................................................................... 120 I ALTERNATOR REMOVAL AND REFITMENT ................................................................................. 121 J COMPRESSOR REMOVAL AND REFITMENT ............................................................................... 122 K HIGH PRESSURE PUMP REMOVAL AND REFITMENT................................................................ 124 1.8. ENGINE OVEHAULING (ON OVERHAUL STAND) ......................................................... 128 A ENGINE DIS-ASSEMBLY ................................................................................................... 128 i ON OVERHAUL STAND.............................................................................................................. 128 ii REMOVAL OF INTAKE MANIFOLD............................................................................................ 132 iii REMOVAL OF EXHAUST MANIFOLD........................................................................................ 136 iv REMOVAL OF EVRV AND THERMOSTAT ................................................................................ 137 v REMOVAL OF OIL COOLER AND HOSES ................................................................................ 138 vi REMOVAL OF OIL SUMP ........................................................................................................... 139 vii REMOVAL OF TIMING BELT ...................................................................................................... 140 viii REMOVAL OF LIFTING SUPPORT ............................................................................................ 144 ix REMOVAL OF CYLINDER HEAD ............................................................................................... 145 x REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 146 xi REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 149 xii PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 152