TIAGO TIGOR CNG - SERVICE MANUAL

DRIVESHAFT_CNG 13 B. ASSEMBLY PROCEDURE: 1. Put a light coat of grease from service kit on the ball grooves of the inner race and the outer race. 2. Hold the inner race 90° to the centre line of the cage with the lands of the inner race aligned with the windows of cage. 3. Insert the inner race into the cage. 4. Hold the cage and inner race 90° to the center line of the outer race. Align the cage windows with the lands of the outer race. Important: Ensure that the retaining ring side of the inner race faces the axle shaft. Install the cage and the inner race into outer race. 5. Lace a brass drift / screw driver against the CV joint cage, tap gently on the brass drift / screw driver with mallet in order to tilt the cage. Install the chrome alloy ball when the CV joint cage tilts. Repeat this procedure to install all six of the balls as shown (Fig. 145). 6. Fill the CV joint with half of the grease supplied in the service kit and install the new CV joint retainer ring in the groove of the CV inner race. 7. Clean the axle shaft using a wire brush to remove any rust in the seal mounting area (grooves). 8. Install the new small retaining clamp on the neck of the seal and do not crimp. Slide the CV joint seal onto the axle shaft towards tripot end. Position the small seal retaining clamp on the boot seal.