SAFARI BSVI SERVICE MANUAL

ELECTRICAL 6 e. Dirt / corroded terminals result in improper contact. The terminals should be cleaned carefully. Improper contact pressure between mating terminals disturbs the connectivity between them. Replace the damaged connector body to avoid exposure of the terminals in case of inadequate contact pressure. Ensure proper connection between the terminals to the wire. Rectify the loose connection by repairing / replacing the wire harness. Worn out insulation of the wire may result in short circuit. Avoid water entering in the connectors. 10.Before removing a faulty component, refer to the Workshop Manual for removal procedures. Ensure the starter switch is turned to the ’OFF’ position, the battery is disconnected and any disconnected harnesses are supported to avoid any undue strain at terminals. When replacing the component keep oily hands away from electrical connection areas and push connector’s home until any locking tabs fully engage. 11.When using a circuit tester to perform continuity or voltage checks or connector terminals, insert the test probe from the harness side. If the connector is a sealed connector, insert the test probe in through the hole in the rubber cap for the electrical wires, being careful not to damage the insulation of the wires; continue to insert the test probe until it contacts the terminal. 12. In order to avoid overloading the wiring, take the electrical current load of the optional equipment into consideration, and determine the appropriate wire size. Checking cables and wires a. Check the terminal for tightness b. Check terminals and wires for corrosion by battery electrolyte etc. c. Check terminals and wires for open circuit or impending open circuit. d. Check wire insulation and coating for damage, cracks and degrading. e. Check conductive parts of terminals for contact with other metallic parts (vehicle body and other parts). f. Check grounding parts to verify that there is complete continuity between mounting bolt (s) and vehicle body. g. Check for correct wiring. h. Check that wirings are clamped so as to prevent contact with sharp corners of the vehicle body, etc. or hot parts (exhaust manifold, pipe, etc.). i. Check that the wirings are clamped firmly to secure enough clearance from the pulley, belt and other rotating or moving parts. j. Check that the wirings between the fixed parts such as the vehicle body and the vibrating parts such as the engine are made with adequate allowance for vibrations.