SAFARI BSVI SERVICE MANUAL

C635 TRANSAXLE 34 17.Install the 3-4-R gear shifter fork assembly. 18.Install the 1-2-5-6 gear shifter fork assembly. 19.Install the reverse idler gear and the needle bearing. 20.Using a hydraulic press, install the pin to the reverse gear mounting bracket. 21.Install the reverse idler gear assembly. NOTE: The case halves must be assembled within 15 minutes after the application of the anaerobic sealant. Do not allow transmission oil or any other lubricants to come in contact with the sealant for at least one hour after the case halves have been assembled. 22.Apply a uniform bead of LOCTITE®509™ Sealer or equivalent to the sealing surface of the case. 23.Install the gear side case half to the bell housing case half. 24.Install the long case bolts (1) and the short case bolts (2) and tighten to 25 Nm (18 ft. lbs.) using a cross sequence. 25.Patch and install the reverse gear idler retaining bolt using the following process. Tighten to 10 Nm (89 in. lbs.). Remove the remaining traces of the original locking patch with a wire brush or the equivalent. Clean the threads with denatured alcohol and allow to dry.