SAFARI BSVI SERVICE MANUAL

KRYOTEC ENGINE 160 129. Connect the fuel injector return line to the fuel injection pump. 130. Install the fuel manifold and tighten the bolts to the proper (Torque Specifications). 131. Install the fuel injection pump to fuel manifold pipe and tighten the fittings to the proper (Torque Specifications). 132. Install the fuel manifold to fuel injector pipes and tighten the fittings to the proper (Torque Specifications). 133. Install the oil vapor separator with the oil vapor recovery pipe attached and tighten the bolts to the proper (Torque Specifications). 134. Install the oil vapor recovery pipe bolts and tighten to the proper (Torque Specifications). 135. Position a NEW exhaust manifold gasket on the cylinder head. 136. Install the exhaust manifold with the turbocharger attached using new nuts tightened to the proper (Torque Specifications). 137. Install the oil level indicator tube with a NEW O-ring seal and tighten the bolt to the proper (Torque Specifications). 138. Position a NEW gasket on the turbocharger end of the turbocharger oil return tube and engage the retaining tabs on the fitting. 139. Install the turbocharger oil return tube and tighten the bolts to the proper (Torque Specifications). 140. Install the turbocharger oil supply tube with NEW gaskets and tighten the fittings to the proper (Torque Specifications). 141. Install the DPF and secure with the bracket and nuts tightened to the proper (Refer to 11 - Exhaust System/ Specifications). 142. Position the DPF to turbocharger clamp and tighten the nut to the proper (Refer to 11 - Exhaust System/ Specifications). 143. Install the DPF heat shield and tighten the nuts to the proper (Torque Specifications). 144. Install the turbocharger heat shield and tighten the bolts to the proper (Torque Specifications). 145. Engage the oxygen sensor connector to the retaining bracket. 146. Position the wire harness on the engine and make the following connections: • Connect the fuel pressure regulator wire harness connector. • Connect the manifold pressure and temperature sensor wire harness connector. • Connect the glow plug wire harness connectors. • Connect the fuel pressure sensor wire harness connector. • Connect the alternator ground wire and tighten the nut to the proper (Torque Specifications). • Connect the engine oil pressure sensor wire harness connector. • Connect the EGR solenoid wire harness connector. • Connect the crankshaft position sensor wire harness connector. • Install the bolt in the engine wire harness tray and tighten to the proper (Torque Specifications). • Connect the EGR heat exchanger coolant solenoid wire harness connector. • Connect the coolant temperature sensor wire harness connector. • Connect the throttle body wire harness connector. • Connect the fuel injector wire harness connectors. • Connect the camshaft position sensor wire harness connector. • Install the bolt in the engine wire harness tray and tighten to the proper (Torque Specifications). • Connect the A/C compressor wire harness connector. 147. Install the oil drain plug and tighten to the proper (Torque Specifications). 148. Service the engine with the proper quality and quantity of engine oil (Refer to 04 - Vehicle Quick Reference/ Capacities and Recommended Fluids/Specifications).