SAFARI BSVI SERVICE MANUAL

KRYOTEC ENGINE 130 7. Remove the four mounting bolts from fuel tank mounting straps and lower fuel tank gradually until electrical connector of Fuel Delivery Module and passive side suction unit can be reached to disconnect. 8. Disconnect the electrical connections of the in- tank pump and the fuel lines. (For removal refer ‘Tank Unit’ removal process). 9. Disconnect electrical connections of the suction unit. 10.Remove fuel tank from vehicle NOTE Make sure breather line quick connector is not getting stuck up during its removal along with tank. Seals and gasket not to be reused. INSPECTION  Check all hoses and pipes connected to fuel pump for leaks, loose connections, deterioration or damage. Replace if necessary.  Check fuel pump and passive side suction unit module gaskets for leaks, cracks etc. Replace if necessary.  Visually inspect fuel tank for leaks and damage. Replace if necessary. FITMENT For fitment follow removal procedure in reverse. 2) TANK UNIT REMOVAL CAUTION Unless replacement is necessary, Tank unit, fuel level sensor should not be removed from the tank since the rubber parts i.e. gasket, seals etc. may harden when exposed to air and light. Never apply an excessive force to the tank unit nipple or lead wire. This may result in bent or poor contact. 1. Relieve fuel pressure in fuel feed line. 2. Disconnect the negative battery cable. 3. Fold the 2 nd row Seat and somersault it to access the in tank pump cut out. 4. Lift the carpet with foam at the cutout. 5. Remove mounting screw and open fuel inspection cover. 6. Disconnect the electrical connection of the fuel pump module.