TIGOR

DRIVETRAIN-TA65 Star 70 T. INSTALLATION OF TRANSAXLE ON THE CAR: 1. Tie actuating lever of clutch in clutch disengaged position. Place clutch release bearing (replace by new one if required) on input shaft and locate it properly. 2. Fix ‘B’ mount bracket on transaxle. 3. Support and lower the engine assembly slightly and align transaxle assembly with engine assembly. 4. Fit clutch housing on to engine and locate bolts and tighten them. 5. Fix the ‘B’ mount nut and tighten it to specified torque. 6. Locate and fix ‘B’ mount rubber pad on bracket below the battery tray. 7. Lift the transaxle assembly and engine assembly together. 8. Torque transaxle housing mounting bolts to specified torque. 9. Fix ‘C’ mount bracket to transaxle housing and remove engine support. 10. Align and insert both the drive shaft assemblies into transaxle carefully. CARE SHOULD BE TAKEN NOT TO DAMAGE DRIVESHAFT OIL SEAL AND ITS BOOTS (DO NOT USE HAMMER). Ensure that splined end of plunge joint is inserted fully in differential gear. 11. Assemble ball joints on lower link (both RH and LH). 12. Connect ball joint (steering rack) on steering knuckle. 13. Connect clutch release cable to clutch release lever and adjust (see Clutch group for cable adjustment procedure). Route the harness carefully under the lever. 14. Fix fuel line support bracket on clutch housing and tighten the mounting bolts to specified torque. 15. Fix clutch housing inspection cover. 16. Connect gear shift cables. 17. Fix starter motor. 18. Connect Speedo-cable and vehicle speed sensor. 19. Connect reverse light switch connection. 20. Place the battery tray and mount battery on it. 21. Connect electrical connection of starter motor. 22. Refit the cooling module to the vehicle (Refer remove and refitment of cooling module in engine section) 23. Fix air filter. 24. Fit wheels and hand tighten the bolts and lower the vehicle from the two post lift. 25. Tighten wheel mounting bolts to specified torque. 26. Fill transaxle oil. 27. Fix fuel filter assembly. 28. Connect battery terminals. 29. Fix power steering pressure line and Refill power steering oil.