TIGOR

1.2L REVOTRON ENGINE 102  FUEL TANK REMOVAL 1. Place the vehicle in a 2 poster lift. 2. Disconnect the electrical connections of the in- tank pump and the fuel lines. Refer In-tank pump removal process. 3. Disconnect the fuel filler hose and the breather hose. 4. Support the fuel tank from below. 5. Remove the four mounting bolts from tank and lower the tank carefully. INSPECTION  Check all hoses and pipes connected to fuel tank for leaks, loose connections, deterioration or damage. Replace if necessary.  Check fuel pump and fuel level gauge gaskets for leaks, cracks etc. Replace if necessary.  Visually inspect fuel tank for leaks and damage. Replace if necessary.  Check TPV for dust accumulation. Clean if required. FITMENT Follow the reverse order of removal for fitment.  TANK UNIT REMOVAL CAUTION  Unless replacement is necessary, Tank unit, fuel level sensor should not be removed from the tank since the rubber parts i.e. gasket, seals etc. may harden when exposed to air and light.  Never apply an excessive force to the tank unit nipple or lead wire. This may result in bent or poor contact. 1. Fold the 2 nd row Seat and somersault it to access the in tank pump cut out. 2. Lift the carpet with foam at the cutout. 3. Loosen and remove the four screws of the cutout cover and remove it. 4. Disconnect the connecter (1) and then disconnect the fuel lines i.e. Delivery line (2), Return Line (3) and the Tank pressure valve line (4).