NANO

TRANSAXLE 58 2.2 PROCEDURE: A. REPLACEMENT OF CLUTCH DISC AND CLUTCH COVER: REMOVAL: 1. Disconnect battery & electrical connections of starter motor. 2. Remove the starter motor. For procedure refer “Electrical Group” 3. Lower the transaxle from the vehicle. For procedure refer “Removal of transaxle from vehicle”. 4. Insert the Tool 2834 5890 2501 (Clutch Mandrel), into the centre of the clutch cover and disc assembly and loosen the bolts. 5. For loosening the mounting bolts following sequence is preferred as shown in Fig below. 6. Completely remove the 6 Bolts and spring washer, to remove the clutch cover and the clutch disc. INSPECTION OF COMPONENTS: • Check clutch disc hub splines for damage and wear. • Check torsion damper mechanism springs for distortion, damage etc. For this purpose, hold drive shaft in vice. Insert clutch disc and slide it as far back as possible. Rotate disc by hand. Rattling noise and excessive play indicates damaged torsional damping mechanism and such disc must be replaced. • Check disc facing for wear, cracks, contact pattern, burning marks and oil contamination. Facings with any of the above defects or worn out beyond permissible limits must be replaced. • Overhauling of clutch pressure plate assembly is not recommended. Before fitment, assembly should be checked against specification & should confirm to the data of clutch pressure plate assembly. • Use disc & pressure plate of same make. • Ensure that the clutch lining material is not contaminated with oil or grease as this shall result in clutch slipping. • Clean friction face of the flywheel & check for cracks, scoring, burn marks or unevenness. If necessary machine flywheel friction face to clear minor defect.