NEXON

CLUTCH 24 8. Remove the clutch sensor. 9. Setting of gap to be checked after fitment. 10. Remove the Nyloc nut and slide the clutch pedal lever with its bushes to remove the clutch pedal from the control bracket pin. FITMENT For fitment, follow reverse procedure of removal. STAY ROD ASSEMBLY PROCEDURE Assemble the clutch assistance spring followed by pivot pin on the stay rod. Insert the stay rod assembly in the control bracket, press the clutch pedal downwards and apply sufficient pressure to compress the spring. Keeping the spring compressed, insert the stay rod assembly into the clutch pedal pin and press the circlip to lock the stay rod assembly. CAUTION: The pin should be free of any rust or paint or dent marks. If found the same need to be cleaned. The pin needs to be properly lubricated with Grease (Grease 3%MoS2, SS: 6820-320, TS: 25205PI) before mounting the stay rod on pedal again. The stay rod should have free rotational / swiveling movement about pin axis during pedal movement. Before fitment of stay rod insure that pivot pin is properly lubricated with grease (Grease 3%MoS2, SS: 6820-320, TS: 25205PI). B. CONTROL BRACKET ASSEMBLY REMOVAL 1. Disconnect battery connection. 2. Pry out the lower cover of steering column. 3. Pry out the nacelle lower of steering column. 4. Disconnect the electrical connector from the clutch switch . 5. Remove the Steering column assembly from intermediate shaft end. (For procedure refer Steering section). 6. Remove the brake booster assembly (Refer On Vehicle procedure of booster assembly removal in brake section) 7. Disconnect the electrical connecter of brake switches and remove the brake switch mounting bracket by removing its nuts. (Refer Clutch pedal assembly removal from this section. 8. Remove all nuts from clutch bracket assembly & take out as shown below. INSPECTION 1. Check the clutch pedal for distortion or bending. 2. Check the return spring for damage or deterioration.