TIAGO

DRIVETRAIN-TA65 Star 66 20. Place 5th gear assembly (lay shaft) with bush and needle cage and synchro pack (5/R) along with shifter fork (5th gear) on shifter sleeve. Locate shaft hole on shifter fork to shifter shaft. 21. Lock the shifter fork on shifter shaft by spiral pin. 22. Place lock plate on lay shaft 5th gear assembly 23. Fix lock nut on lay shaft. 24. Lock the input shaft from below. Engage any one of the gears. 25. Tighten the lock nuts on both lay shaft and input shaft by giving torque of 12.3-16.7 mkg. 26. Stake the collar of both lock nuts on lay haft and input shaft. 27. Check the correct positioning of shifter shaft by moving gear shifter shaft assembly in neutral. Assemble the speedo sensor back on the rear housing. 28. Place assembly rear cover with liquid gasket on housing (rear half) and fix it by assembly hex screws (3Nos.). 29. Tighten the screws to specified torque. NOTE: Clean the front half and rear half interfaces/ so that no cured and dried liquid gasket remained are left on the machined surfaces. 30. Unlock the input shaft from below. 31. Fix reverse light switch on housing (rear half), Fix magnetic drain and filter plugs with new washers. 32. Fix the C-mount bracket on the gear box front housing. 33. Fix the B-mount bracket in the correct orientation. 34. Unscrew 3 mounting bolts (M8) and dismount the transaxle assembly from adaptor plate on work sand. 4.7. S. ASSEMBLY OF TOP COVER: 1. DISMANTLING: 1. Loosen the M8 Nut and remove the bell crank lever assembly along with bellow and bush, spacer & sealing ring as shown below figures. 2. Loosen the cross pin bolt of selector shifter shaft to remove the interlock piece along with barrel spring, Central Detent and finger (selection and shifting).