TIAGO

DRIVETRAIN-TA65 Star 25 CLUTCH CABLE 4.6. D. CLUTCH CABLE REMOVAL AND INSPECTION: REMOVAL 1. First loosen the clutch cable nut from clutch release lever end and disconnect the pin from cable stud at the clutch housing end. 2. Remove the clutch cable form the “B” mount Hole and Clutch cable holding bracket welded on BIW, then take out clutch cable from bracket mounted on rack & pinion. 3. Now let’s go to driver compartment & disconnect the Clutch Cable from clutch pedal lever hook, by lifting up clutch pedal. 4. Finally clutch cable to be loosen from firewall by removing the two mounting nuts of clutch cable, from driver compartment & take out the clutch cable form engine compartment. INSPECTION Replace the cable if 1. There are any permanent bends or kinks. 2. The cable is having a worn end. 3. The cable boot are broken in the engine compartment. 4. The inner cable strand /s are broken. INSTALLATION 1. Grease the Clutch Cable roller. 2. Insert the Clutch Cable inside the firewall, clutch cable mounting hole and mount the clutch cable abutment on firewall by using two M6 Hex flange nut and applied appropriate tightening torque (0.8-1 kgm), Insure that the clutch cable is free inside the abetment. 3. Insert the Clutch Cable in the clutch pedal lever hook, by lifting the clutch pedal upward. 4. Install Clutch cable properly inside the Cable holding bracket welded on the BIW.as well ensure clutch cable is inserted properly in cable holding bracket which is mounted on rack & pinion. 5. Insert the Clutch Cable in the “B” mount Clutch