ZEST BOLT Service Manual

BRAKES 42 5. Carefully assemble the inner and outer pad assemblies respectively and ensure the free to and fro movements of pads. 6. Re-install the caliper in the carrier. NOTE: Re-install the caliper in the carrier, screw the banjo bolt (with copper gasket) to the recommended torque, then release the hose clamp, do bleeding operation and check for correct function of the caliper parts, ensure no drag and frictional noise. 7. Assemble the wheel again. 7.10.2 REMOVAL OF FRONT BRAKE DISC 1. Position the vehicle on two post lift and remove front wheel/s by removing wheel mounting nuts. 2. Remove two bolts of brake caliper assembly. Release caliper assembly and tie aside clear off from brake disc. CAUTION: Do not allow caliper to hang on brake hose as it may damage the hose. 1. Remove brake disc screws (02 nos.) securing brake disc to the hub.