ZEST BOLT Service Manual

Automated Manual Transmission 44 Hydraulic Speed Selection Hydraulic Actua- tor Unit and Clutch Fitment: 1. Check that the gear engagement actuator is in “neutral” position as shown in the figure. Suitably grease the gear selection actuator dog. 1. Apply a bead of silicone sealant to the hy- draulic unit in the area shown in the figure. 1. Place the hydraulic unit in its housing and tighten the front screws and the rear screw to the prescribed torque. Component Fixing Dia Value (Nm) Hydraulic gear activation unit Screw M8 23 – 28 1. Rotate the gear selection actuator 90° clockwise in order to bring it to the posi- tion indicated in the figure. Place the gear selection actuator cover in its housing and tighten the appropriate screw. Connect the pipe from electric pump to hydraulic unit, hydraulic unit side, and tighten the relevant connector. Connect the pipe from hydraulic unit to clutch release actuator complete with new O-rings and engage the retaining clip. Connect the pipe from hydraulic unit to reservoir, hydraulic unit side, and tighten the relevant band. Connect the wiring for manual gearbox hy- draulic selection system on hydraulic selection system on hydraulic selection unit. Assemble the protection/ guard under the engine. Refill the electro-hydraulic selection gear- box hydraulic control system, with reference to: