ZEST BOLT Service Manual

Automated Manual Transmission 32 Electro Hydraulic Selection Gearbox Activa- tion Hydraulic Unit Mounting Fitment: Place the mounting for the gearbox elec- tro-hydraulic selection system hydraulic actuation unit in its housing complete with new O-ring and tighten the screws. Place the gear selection dog back in its housing and tighten the relevant screw. Assemble Hydraulic speed selection hy- draulic Actuator unit and clutch. Assemble Wiring of manual gearbox hy- draulic selection system on hydraulic selection unit. Assemble protection / guard under engine. Refill the electro-hydraulic selection gear- box hydraulic control system, with reference to hydraulic system fluid for gearbox with hydraulic selection check lev- el and top up if necessary. Assemble the Battery and support tray. Connect the diagnosis equipment and carry out the following operations:  Hydraulic system for gearbox with hy- draulic selection - bleed air  Clutch self-calibration enablement.  Grid self tuning - service.  New actuators (only if the hydraulic actu- ation unit is being replaced). Remove the car from the lift. Electro Hydraulic Circuit Reservoir and Sys- tem Pump Removal: Place the car on a lift. Connect the diagnosis equipment and carry out the accumulator depressurisation pro- cedure. Disconnect the Battery and remove the battery support and tray along with Bat- tery. Remove the heat protection bulkhead on gearbox hydraulic circuit reservoir with electro hydraulic selection. Remove the pressure accumulator on hy- draulic actuator unit. Remove the Protection / guard under the engine. 1. Unscrew the plug and draw off the fluid in the electro- hydraulic selection gearbox hydraulic circuit using a suitable syringe. 2. Unscrew the connector for the pipe from the electric pump to the hydraulic unit, electric pump side.