HARRIER SERVICE MANUAL PART -1

C635 TRANSAXLE 3 SHIFTING INTO GEAR DIFFICULT 1. Shifting gears is sometimes difficult, gear clash heard when shifting. PRILIMANARY CHECKS EVERYTHING OK PROBLEMS ENCOUNTERED RESOLUTION Check for proper clutch disengagement: with the engine running depress the clutch pedal and engage a gear. Continue to Step 2 Gear clash when shifting Diagnose clutch 2. CHECK GEAR SELECTION EVERYTHING OK PROBLEMS ENCOUNTERED RESOLUTION Verify the integrity of the springs and the bearing for the gearbox. Continue to Step 3 Damaged springs or bearings Replace damaged components. 3. CHECK SYNCHRONIZER RINGS EVERYTHING OK PROBLEMS ENCOUNTERED RESOLUTION Inspect the synchronizers. Check the synchronizer rings: must not show signs of wear on the inner surfaces and not show signs of wear or discoloration from heat. Continue to Step 4 Worn rings Replace synchronizers. 4. CHECK GEARS EVERYTHING OK PROBLEMS ENCOUNTERED RESOLUTION Inspect the gears. Check the front teeth of the gears: must not have nicks or excessive wear. Continue to Step 5 Worn gears Replace the gear concerned. 5. CHECK SYNCHRONIZER HUBS AND SLIDING SLEEVES EVERYTHING OK PROBLEMS ENCOUNTERED RESOLUTION Inspect the sliding sleeves and hubs. Check the hubs and sliding sleeves: - Must have no nicks, wear or excessive play – Must move freely. End diagnosis Worn sleeves or hubs Replace worn sleeves or hubs.