SAFARI STORME MY14

BRAKES 33 BRAKES I. DISC RUN-OUT MEASUREMENT PROCEDURE 1. With the gear in neutral position, hoist the vehicle on two post lift and remove the front wheel. 2. Mount the magnetic dial stand at an appropriate position such that the needle can be placed perpendicular to the disc face. 3. Ensure that brake disc surface is clean and dial indicator tip touching the brake disc on circle at a distance of ≈ 140mm from wheel centre. 4. Rotate the brake disc while watching the dial indicator needle movement; record the maximum value shown on the dial indicator. The maximum value is the brake disc run out. 5. The brake disc runout should not be more than 0.130 mm (130 Microns). NOTE For 4x2 vehicle the front brake disc runout should not be more than 0.08 mm. 6. Same procedure to be repeated for rear brake disc. (Ensure parking brakes are released.) NOTE For further inspection and repairs refer the BRAKE DISC REMOVAL in the next section. 6.1.2.3 ON VEHICLE REPAIRS A. CALIPER ASSEMBLY WITH CARRIER REMOVAL 1. Apply parking brake & keep the gear shift lever in neutral position. 2. Jack up the front of the vehicle and remove wheels. 3. Remove hose from caliper body by taking out the banjo bolt and collect the brake fluid from caliper in a clean container. Block the brake hose using a dust cap to prevent loss of brake fluid and prevent contamination and keep the pipe in the vertically up-straight position. 4. Loosen and remove the mounting bolts of caliper assembly.