SAFARI STORME MY14

FRONTAXLE (4X4) 52 DISMANTLING 1. Mark the position of small end of the boot on shaft. It has been fitted back in the same position during reassembly. 2. Cut boot clamps and discard. Cut boots and dis- cards NOTE Boot clamps and boots are not to be reused. 3. Wipe away grease, to make snap ring of inner race visible. 4. Expand snap ring and remove shaft by tapping on outer race by brass hammer. ASSEMBLY 1. Clean CV joint components and boot area on shafts using approved solvents. NOTE Do not use gasoline 2. Apply tape to shaft splines to protect boot during installation. 3. Slide new boot from shaft having one Circlip groove (of DOJ Side) in reverse orientation. Slide new small clamps (Two nos.) and Rzeppa side boot in correct orientation. NOTE Lightly coat inner and outer race with approved Lith- ium grease. 4. Pack CV joint only with specified grease. If there is any remaining grease, place it inside the boot. 5. Align CV joint splines with shaft splines. Gently rock CV joint while pushing onto shaft, until click is heard. Now Install the Circlip 6. Pull firmly on CV joint to make sure circlip is seated. NOTE If necessary, tap CV joint shaft with brass or soft face mallet. 7. Position the boot and clamp over CV joint (large end) and secure with appropriate clamp. Use Clamp climper (Part No. 270458903332)