SAFARI STORME MY14

TRANSFER CASE TANSFER CASE TABLE OF CONTENTS 4.3.1 GENERAL INFORMATION .............................................................................................1 4.3.1.1 SPECIFICATIONS ......................................................................................................................... 1 4.3.1.2 CONSTRUCTION........................................................................................................................... 2 4.3.1.3 COMPONENTS OF TRANSFER CASE......................................................................................... 4 1. ECU ................................................................................................................................................ 4 2. TRANSFER CASE SWITCH .......................................................................................................... 6 3. WARNING LAMP ........................................................................................................................... 6 4. GEROTOR PUMP .......................................................................................................................... 6 4.3.1.4 WORKING OF TRANSFER CASE................................................................................................. 7 4.3.1.5 TIGHTENING TORQUES............................................................................................................. 11 4.3.1.6 SPECIAL TOOLS......................................................................................................................... 14 4.3.1.7 GENERAL SYMPTOMS & DIAGNOSIS ...................................................................................... 17 4.3.2 MAINTENANCE ............................................................................................................18 4.3.2.1 PRELIMINARY INSPECTION...................................................................................................... 18 4.3.2.2 REGULAR MAINTENANCE ........................................................................................................ 18 A. CHANGING TRANSFER CASE OIL ............................................................................................ 18 B. TRANSFER CASE OIL CHECK................................................................................................... 18 4.3.2.3 ON VEHICLE REPAIRS............................................................................................................... 19 A. TRANSFER CASE ....................................................................................................................... 19 B. TRANSFER CASE ELECTRONIC CONTROL UNIT (ECU)........................................................ 20 C TRANSFER CASE SWITCH ........................................................................................................ 21 4.3.3 OVERHAULING ............................................................................................................21 4.3.3.1 PRECAUTIONS ........................................................................................................................... 21 4.3.3.2 DISMANTLING............................................................................................................................. 21 A. REAR YOKE................................................................................................................................. 21 B. REAR COVER ASSEMBLY ......................................................................................................... 22