SAFARI STORME MY14

GEAR BOX 14 4.2.3 OVERHAULING 4.2.3.1 INFORMATION FOR OVERHAULING A. COMPONENT INDENTIFICATION NOTE Only identification of components which can be as- sembled incorrectly due to their similar constructions is mentioned below ENGAGING GEARS All engaging gear should be free from play. 1. 1 st /2 nd ENGAGING GEAR This engaging gear is having symmetrical shank on both faces. 2. 3 rd /4 th ENGAGING GEAR This engaging gear has shank only on 3 rd gear side. NOTE Dimension between drive shaft synchronizing face to 3 rd /4 th engaging gear front face 11+0.1 3. 5 th /REVERSE ENGAGING GEAR This engaging gear is having asymmetrical shank its faces. The depth of the shank on the reverse gear side is more. SYNCHRO CONES 1. 1 st /2 nd GEAR SYNCHRO CONE This is the double synchro cone. This is used for gradual gear engagement and this avoids gear clashing. DOUBLE SYNCHRO CONE ASSEMBLY PROCE- DURE • First place the 1st and 2nd speed gear over the main shaft. • Then place inner synchro cone properly so that its seat matches with the gear. • Then fix the intermediate cone by properly align- ing the 3 plugs. • Then fix the outer synchro cone.