SAFARI STORME MY14

GEAR BOX GEAR BOX TABLE OF CONTENTS 4.2.1 GENERAL INFORMATION.......................................................................................... 1 4.2.1.1 SPECIFICATIONS......................................................................................................................... 1 4.2.1.2 TIGHTENING TORQUES.............................................................................................................. 2 4.2.1.3 SPECIAL TOOLS .......................................................................................................................... 6 4.2.1.4 GENERAL SYMPTOMS DIAGNOSIS ......................................................................................... 10 4.2.2 MAINTENANCE, INSPECTION AND TEST............................................................... 11 4.2.2.1 PRELIMINARY INSPECTION..................................................................................................... 11 4.2.2.2 REGULAR MAINTENANCE ....................................................................................................... 11 4.2.2.3 ON VEHICLE PROCEDURES .................................................................................................... 12 A. GEARBOX REMOVAL ................................................................................................................ 12 4.2.3 OVERHAULING......................................................................................................... 14 4.2.3.1 INFORMATION FOR OVERHAULING ....................................................................................... 14 A. COMPONENT INDENTIFICATION............................................................................................. 14 B. PRECAUTIONS........................................................................................................................... 17 C. CONSTRUCTIONAL DETAILS ................................................................................................... 18 4.2.3.2 GEARBOX DISMANTLING (ON BENCH) .................................................................................. 21 4.2.3.3 DISMANTLING OF SUB-ASSEMBLIES..................................................................................... 28 A. MAIN SHAFT............................................................................................................................... 28 B. DRIVE SHAFT............................................................................................................................. 39 C. REVERSE IDLER SHAFT ........................................................................................................... 40 D. COUNTER SHAFT ...................................................................................................................... 42 E. FRONT COVER .......................................................................................................................... 45 F. TOP COVER ............................................................................................................................... 46 G. REAR COVER (4X2) ................................................................................................................... 48