SAFARI

28 TRANSFER CASE Gerotor Pump Assembly Fig. 30 Fit the pump pin in the output shaft. Slide the pump assembly on the output shaft over pump pin. Slip hose clamp over free end of hose coupling with strainer and push onto hose barb on pump and tighten. Drive Chain Fig. 31 Position the drive sprocket to the rear output shaft end and driven sprocket to the front output shaft end. Install the drive chain onto the sprocket. Holding each sprocket with drive chain tight and parallel with transfer case, install the drive chain assembly to the output shafts. Rotate the driven sprocket slightly to engage splines on the front output shaft. Install the spacer to the front output shaft and insert the snap ring into the groove over spacer. Lockup Shift Fig. 32 Install the lockup hub and return spring to the lock up collar and insert the snap ring. Install the rail shaft through reduction shift fork assembly previously installed and into the blind holes in case. Engage the lockup fork in 2WD-4WDgroove and check operation. 45. SHAFT & PUMP ASSY 49. HOSE CLAMP 50. HOSE COUPLING 40. SNAP RING 41. SPACER 42. DRIVE SPROCKET 43. DRIVEN SPROCKET 44. DRIVE CHAIN 55. OUTPUT SHAFT (REAR) 71. OUTPUT SHAFT (FRONT) 51. PUMP ASSEMBLY 55. OUTPUT SHAFT 56. STRAINER Fig. 30 Fig. 31 Fig. 32 31. CLUTCHHOUSING 33. 2W-4W LOCKUP ASSY 34. SNAP RING 36. RETURN SPRING 37. LOCKUPCOLLAR 38. RAIL SHAFT 39. LOCKUP FORK 55. OUTPUT SHAFT