SAFARI

27 TRANSFER CASE After pressing in the bearing, install the retaining ring. Press the pin into the front adapter. Press the oil seal into the front adapter. Fig. 27 Install the front adapter assembly.Make sure that snap ring is correctly installed into the groove. Position the input shaft assembly over front cover and engage into bearing groove by expanding the ends of snap ring. Apply about 1.6 mm bead of sealant on the mounting face for the transfer case and tighten the six bolts. Install the breather. Front Output Shaft Fig. 28 Press the deflector onto yoke Position the output shaft in transfer case and install the end yoke assembly, seal, washer and nut by holding the end yoke, tighten the nut. Reduction Shift Parts Fig. 29 Install new pin, roller into the reduction shift fork. Press the pin, roller into the reduction shift fork bore. Ensure that the cam roller turns freely. Install the two fork facing on the reduction shift shaft assembly. Install the reduction shift fork onto previously installed reduction hub in the transfer case. Install the output shaft spline into the reduction hub and engage the output shaft end with input shaft bearing. 75. SNAP RING 76. OIL SEAL 77. SPIRAL PIN 78. FRONT ADAPTOR 65. NUT 66. WASHER 67. SEAL 68. YOKE ASSY 69. DEFLECTOR 70. YOKE 71. OUTPUT SHAFT (FRONT) 111. TRANSFER CASE 55. OUTPUT SHAFT 57. REDUCTION HUB 58. SHIFT FORK FACING 59. REDUCTION SHIFT FORK ASSY Fig. 27 Fig. 28 Fig. 29