SAFARI

9 FUELSYSTEM 2.2LDICOR Vacuum clean the Injector bores. Plug the Injector Bores with a cloth or apply a sticking tape to avoid entry of foreign particles in the combustion chamber. The injector must not be dismantled or cleaned, even with an ultrasonic cleaner. If the injector is faulty in any way, it must be replaced. Injector Installation Instructions Record the injector code from the new injector to enable the system to be correctly calibrated for use. Check the condition of the injector holder contacts (2 pins). Check the condition of the vehicle harness connector (2-way, grey). Check there is no sealing washer in the injector well (old washer). Clean the injector holder. Insert new copper washers on all the Injector nozzles every time it is removed. Unplug the Injectors bores and insert the Injector in the bore. Orient the injectors in such a way that the claw can be inserted in the injector smoothly. Discard all used protection plugs. Using the diagnostic tool configure the ECU using the code recorded above - take care to change the value against the correct cylinder. Also, if fitted, modify the injector identification label to show the revised CODE for the appropriate injector. Ensure that no fuel leakage is observed from any of the HP line coupling nuts and joints after starting the engine at idle and at maximum speed. Check visually that there are no excessive vibrations on the rail and HP pipes. Ensure there is no combustion leakage after refitting the Injectors. NOTE : For injector removal and refitment procedure, please refer engine overhaul section of thismanual.