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NEXON EV

X114H: DTC Troubleshooting Document for BMS

Version: 3.0

Date: 01

th

July 2020

Copyright © TATA MOTORS Ltd.

This document must not be used in anyway, such as copying and redistributing to third parties, without the consent of author.

P120C - 17:- BMS total voltage high third level alarm - circuit voltage above threshold

Overview:

ISO Code

P120C - 17

Customer Symptom

Vehicle not charging

Fault Effects (On Vehicle)

Vehicle operation stops, Battery pack is disconnected

Lamp Status (If Any)

HV Fault on cluster

Fault occurrence scenario

(

In the order of probability

)

1.Charging not stopped by VCU

2.Heavy and continuous braking

Normal Operating Condition

No fault

Probable Trouble Area

Internal to battery pack

Software bug in VCU

Software bug in BMS

Healing Condition

Charging stop

System Details:

Total battery voltage is detected by the BMS internally and the value of the voltage is populated in

diagnostics through DID parameter

3400

.

Preliminary Checks:

1)

Ensure the vehicle is parked and not in charging

2)

Ensure that the vehicle is in ignition ON condition

Inspection Method:

Connect the tool and communicate to the battery pack as instructed through APPENDIX-C

Read DTC information of DTC ID –

P120C-17

Rectification Action:

1)

If DTC is appearing in real time, clear DTC information through service tool

2)

If DTC is not appearing in real-time but has only occurred before, store the snapshot data.

3)

Clear the DTC information on the respective DTC ID.

DTC’s confirmation:

After clearing, ensure the following points by referring to BMS DTC list.

1)

Read DTC ID –

P120C-17

for the existence of DTC information.

2)

If DTC still exists, reflash the battery pack using the service tool with the latest release SW available

in PLM database.

3)

Read DTC ID –

P120C-17

for the existence of DTC information post flashing.

4)

If DTC still exists, the HV battery pack component has to be replaced as instructed by the respective

ECU replacement guide

Component Location & Image;Connector Location; Connector View & Information: -

APPENDIX-A