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CLUTCH_DIESEL
TABLE OF CONTENTS
1.1 GENERAL INFORMATION ................................................................................................... 1
A. CLUTCH MASTER CYLINDER ......................................................................................... 2
B. CONCENTRIC SLAVE CYLINDER
(CSC)......................................................................... 2
C. PEAK TORQUE LIMITER.................................................................................................. 2
D. HYDRALIC ADPTER......................................................................................................... 2
E. SINGLE MASS FLYWHEEL .............................................................................................. 3
F. CONVENTIONAL CLUTCH............................................................................................... 3
1.2 TECHNICAL SPECIFICATIONS ........................................................................................... 4
A. CLUTCH DISC ASSEMBLY.............................................................................................. 4
B. CONVENTIONAL CLUTCH .............................................................................................. 5
C.
SINGLE MASS FLYWHEEL.............................................................................................. 6
1.3 TIGHTENING TORQUES ...................................................................................................... 7
1.4 SPECIAL TOOLS .................................................................................................................. 8
1.5 MAINTENANCE, INSPECTION AND TESTS........................................................................ 9
1.5.1. PRELIMINARY
INSPECTION...................................................................................... 9
1.5.2. REGULAR MAINTENANCE ...................................................................................... 10
A.CLUTCH SWITCH ADJUSTMENT ................................................................................ 10
B. CLUTCH BLEEDING PROCEDURE............................................................................. 10
C. CLUTCH FLUID DRAINING PROCEDURE.................................................................. 11
1.6
GENERAL SYMPTOMS DIAGNOSIS.................................................................................. 12
1.7
EXPLODE VIEWS ............................................................................................................... 14
A. CLUTCH PEDAL ASSEMBLY......................................................................................... 14
B. SELF ADJUSTING CLUTCH ASSEMBLY....................................................................... 15
C.
CLUTCH HYDRAULIC SYSTEM COMPONENTS .......................................................... 16
1.8
ON VEHICLE PROCEDURE................................................................................................ 17
A. FUSE BOX SHIFTING PROCEDURE ............................................................................. 17
B. CLUTCH PEDAL REMOVAL........................................................................................... 18
C. CONTROL BRACKET ASSEMBLY REMOVAL ............................................................... 19
D. CONVENTIONAL CLUTCH ASSEMBLY REMOVAL....................................................... 20
E. CLUTCH MASTER CYLINDER REMOVAL ..................................................................... 21
F FLYWHEEL REMOVAL .................................................................................................. 23