ALTROZ SERVICE MANUAL

1.5L REVOTORQ ENGINE

B ENGINE REMOVAL............................................................................................................................ 91

C ENGINE INSTALLATION.................................................................................................................... 97

D EXHAUST SYSTEM ........................................................................................................................... 98

E COOLING SYSTEM.......................................................................................................................... 101

F FUEL SYSTEM ................................................................................................................................. 107

G TURBOCHARGER REMOVAL AND REFITMENT .......................................................................... 114

H TIMING BELT REMOVAL AND REFITMENT .................................................................................. 116

I STARTER MOTOR REMOVAL AND REFITMENT.......................................................................... 117

J ALTERNATOR MOTOR REMOVAL AND REFITMENT .................................................................. 118

K COMPRESSOR MOTOR REMOVAL AND REFITMENT................................................................. 119

L HIGH PRESSURE PUMP REMOVAL AND REFITMENT................................................................ 120

8. ENGINE OVEHAULING (ON OVERHAUL STAND) ............................................................ 122

A ENGINE DIS-ASSEMBLY

................................................................................................... 122

i ON OVERHAUL STAND.............................................................................................................. 122

ii REMOVAL OF EGR VALVE & OIL COOLER.............................................................................. 126

iii REMOVAL OF INTAKE MANIFOLD............................................................................................ 127

iv REMOVAL OF EXHAUST MANIFOLD........................................................................................ 129

v REMOVAL OF EVRV AND THERMOSTAT ................................................................................ 130

vi REMOVAL OF OIL SUMP ........................................................................................................... 131

vii REMOVAL OF TIMING BELT ...................................................................................................... 132

viii REMOVAL OF CYLINDER HEAD ............................................................................................... 137

ix REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 138

x REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 141

xi PISTON CONNECTING ROD DIS-ASSEMBLY.......................................................................... 144

B ENGINE ASSEMBLY

......................................................................................................... 150

i FITMENT OF CYLINDER HEAD SUB-ASSEMBLIES................................................................. 150

ii FITMENT OF PISTON AND CONNECTING ROD SUB-ASSEMBLIES...................................... 151

iii FITMENT OF CYLINDER BLOCK SUB-ASSEMBLIES .............................................................. 152