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1.2L REVOTRON ENGINE
7
E. ASSEMBLY CLEARANCES
Group
Description
Values (mm)
01
Crankshaft Axial Play
0.1 To 0.3
Main Bearing Clearance (Cold Condition)
0.013 To 0.046
Cylinder Head Gasket Compression
0.7 THK
(In assembled condition)
03
Connecting Rod Axial Play (Big End)
0.05 To 0.35
Piston Play Clearance On Skirt (Bore To Piston Stamp Size)
0.055 To 0.075
Connecting Rod Bearing Clearance (Small End) (Cold Condition)
0.005 To 0.025
Connecting Rod Bearing Clearance (Big End) (Cold Condition)
0.027 To 0.066
Piston Topping (Piston Is Above Block Top Face)
0.19 ± 0.1
05
Camshaft Axial Play
0.1 To 0.3
Camshaft Bearing Clearance
0.04 To 0.082
Valve Stem Clearance, Inlet
0.017 To 0.043
Valve Stem Clearance, Exhaust
0.027 To 0.053
F. SEALANTS
Sealant No.
Sealant Type
Use
56506005162
Adhesive Sealant Loctite 5188 Henkel
For Sealing Block To Bed Plate
56506005162
Adhesive Sealant Loctite 5188 Henkel
For Plug Mc 10x1
56506002350
Adhesive Bearing Retainer Hs Ts25408
For Core Plug
56506002350
Adhesive Bearing Retainer Hs Ts25408
For Vent Tube-Cyl Head
570501995303
Sealant Loctite 5910 (50 Ml. Tube Pack)
For Oil Sump To Bedplate
570501995301
Sealant Loctite 5060 (50 Ml.Tube Pack)
For Crank Sensor
G. LEAKAGE RATES
Region
Pressure
Leakage (Max.)
Air Side
0.2 bar
< 200 cc/min
Water Side
0.7 bar
< 20 cc/min
H. RECOMMENDED
LUBRICANTS & COOLANTS
ITEM
SPECIFICATION
COMPANY AND BRAND
QTY
ENGINE OIL
0W20 LOW ASH
BS VI SS6588
CASTROL - Magnatec Professional T 0W20
PETRONAS TATA MOTORS Genuine Oil –
Engine Oil Synth 0W20
EXXON MOBIL - Mobil super 3000 TMGO
0W20 Tata motors genuine oil
3.5 Litres
COOLANT (Pre-mixed)
(Antifreeze agent : Soft
water = 40 : 60 ratio)
Class II/JIS K2234
TATA SS7700S1
SUNSTAR CCI - Golden Cruiser LLC 2200NP
CASTROL - Castrol Radicoolant SFO Premix
4 Litres