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TRANSAXLE – TA65 Star
CONTENTS
1. TECHNICAL SPECIFICATIONS ............................................................................................. 1
2. PRECAUTIONS ...................................................................................................................... 1
3. GENERAL INFORMATION TA5260 ....................................................................................... 2
4. TIGHTENING TORQUES........................................................................................................ 3
5. SPECIAL TOOLS ................................................................................................................... 7
6. DIAGNOSIS OF TRANSAXLE.............................................................................................. 13
7. CUT SECTION OF TRANSAXLE TA 5260 ........................................................................... 14
8. CUT SECTION OF TOP COVER ASSEMBLY...................................................................... 16
9. EXPLODED VIEWS OF TRANSAXLE.................................................................................. 17
10. FUSE BOX SHIFTING PROCEDURE ................................................................................... 24
11. REMOVAL OF TRANSAXLE FROM VEHICLE .................................................................... 25
12. DISASSEMBLY OF TRANSAXLE ON BENCH .................................................................... 28
A. DISASSEMBLY OF INPUT SHAFT ................................................................................. 34
B
.
ASSEMBLY OF INPUT SHAFT ....................................................................................... 36
C. REMOVAL OF DEEP GROOVE BALL BEARING FROM LAY SHAFT............................ 37
D. ASSEMBLY OF DEEP GROOVE BALL BEARING ON LAY SHAFT ............................... 38
E. DISASSEMBLY OF LAY SHAFT ..................................................................................... 38
F. ASSEMBLY OF LAY SHAFT ........................................................................................... 40
G. DISASSEMBLY OF DIFFERENTIAL............................................................................... 41
H. ASSEMBLY OF DIFFERENTIAL..................................................................................... 43
I. DISASSEMBLY OF TOP COVER..................................................................................... 44
J. INDENTIFICATION OF COMPONENTS .......................................................................... 45
13. ASSEMBLIES OF TRANSAXLE ON BENCH....................................................................... 47
14. INSTRUCTION FOR ASSEMBLY & DISASSEMBLY OF CABLE ON TRANSAXLE ........... 52
15. REMOVAL OF GEAR SHIFTER HOUSING, GEAR SHIFTER & SELECTOR CABLE......... 53
16. ASSEMBLY OF GEAR SHIFTER HOUSING, GEAR SHIFTER & SELECTOR CABLE....... 54
17. NEUTRAL SETTING PROCEDURE ..................................................................................... 56