TIGOR - SERVICE MANUAL

DRIVETRAIN-TA65 Star

CLUTCH CABLE

D. CLUTCH CABLE REMOVAL AND

INSPECTION:

REMOVAL

1. First loosen the clutch cable nut from clutch

release lever end and disconnect the pin from

cable stud at the clutch housing end.

2. Remove the clutch cable form the “B” mount

Hole and Clutch cable holding bracket welded on

BIW, then take out clutch cable from bracket

mounted on rack & pinion.

3. Now let’s go to driver compartment & disconnect

the Clutch Cable from clutch pedal lever hook,

by lifting up clutch pedal.

4. Finally, clutch cable to be loosen from firewall by

removing the two mounting nuts of clutch cable,

from driver compartment & take out the clutch

cable form engine compartment.

INSPECTION

Replace the cable if

1. There are any permanent bends or kinks.

2. The cable is having a worn end.

3. The cable boot is broken in the engine

compartment.

4. The inner cable strands are broken.

INSTALLATION

1. Grease the Clutch Cable roller.

2. Insert the Clutch Cable inside the firewall, clutch

cable mounting hole and mount the clutch cable

abutment on firewall by using two M6 Hex flange

nut and applied appropriate tightening torque

(0.8-1 kgm), Insure that the clutch cable is free

inside the abetment.

3. Insert the Clutch Cable in the clutch pedal lever

hook, by lifting the clutch pedal upward.

4. Install Clutch cable properly inside the Cable

holding bracket welded on the

well

ensure clutch cable is inserted properly in cable

holding bracket which is mounted on rack &

pinion.

5. Insert the Clutch Cable in the “B” mount Clutch