33 / 1081
1.2L REVOTRON ENGINE
6.
ENGINE SYSTEM
.............................................................................................................................. 74
A AIR INTAKE SYSTEM ........................................................................................................................ 74
B BLOW BY SYSTEM............................................................................................................................ 76
C LUBRICATION SYSTEM.................................................................................................................... 77
D EXHAUST SYSTEM ........................................................................................................................... 81
E COOLING SYSTEM............................................................................................................................ 84
F FUEL SYSTEM ................................................................................................................................... 87
7.
ENGINE ON VEHICLE SERVICE PROCEDURE
......................................................................... 90
A ENGINE REMOVAL AND INSTALLATION ........................................................................................ 90
B AIR FILTER ASSY .............................................................................................................................. 95
C INJECTION SYSTEM ......................................................................................................................... 96
D SPARK PLUG .................................................................................................................................... 97
E EXHAUST SYSTEM ........................................................................................................................... 97
F FUEL SYSTEM ................................................................................................................................. 100
G COOLING SYSTEM.......................................................................................................................... 106
H REMOVAL OF ACCESSORIES ....................................................................................................... 109
8.
ENGINE OVEHAULING (ON OVERHAUL STAND)
................................................................. 110
A ENGINE DIS-ASSEMBLY................................................................................................................. 110
I
REMOVAL OF INTAKE MANIFOLD............................................................................................ 110
II
REMOVAL OF EXHAUST MANIFOLD........................................................................................ 111
III
REMOVAL OF OIL SUMP ........................................................................................................... 113
IV
REMOVAL OF SENSORS........................................................................................................... 113
V
REMOVAL OF ACCESSORIES .................................................................................................. 114
VI
REMOVAL OF TIMING CHAIN.................................................................................................... 117
VII
REMOVAL OF CYLINDER HEAD AND CAMSHAFT.................................................................. 119
VIII
REMOVAL OF CYLINDER HEAD SUB-ASSEMBLIES............................................................... 120
IX
REMOVAL OF CYLINDER BLOCK SUB-ASSEMBLIES ............................................................ 122
B ENGINE ASSEMBLY........................................................................................................................ 126