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STEERING

13

COMPLAINT

AS MAY BE NARRATED BY CUSTOMER

EXTERNAL LEAKS

Loss of steering fluid.

Frequent adding of fluid is

required.

Oil wetness.

Changing oil puddle under vehicle after

parking.

Leak at steering gear/pump/reservoir.

CONDITION

POSSIBLE CAUSE

REMEDY

Leak through

fittings/sealing

washers.

Improper tightness of fittings.

Tighten and clamp suitably to avoid

loosening under vibration.

End fitting/ sealing washer is

damaged or cracked due to

improper tightening.

Replace the end fittings/sealing washer and

tighten properly.

Leak through hoses

location

Loose connection.

Tighten and clamp suitably

Heat or age cracks

Replace the hose with new one.

Twisting or abrasion wear due to

improper routing/ fouling/ kinking/

twist.

Replace the hose and route and clamp

suitably.

Leak through

Reservoir

Foaming or oil throwing out due to

air in the system

Check proper connection of suction line. Fill

and bleed the system.

Reservoir is overfilled.

Drain the oil from reservoir to proper level.

Broken

or

cracked

bracket/cover/shell of reservoir

due

to

improper

clamping/vibration.

Replace the reservoir assembly with new and

clamp properly.

Leak through Pump

hardened or cracked

Through shaft seal, due to

defective seal Fill and bleed the

system. If it still leaks, replace the

pump

Remove the seal. If seal bore is OK and

bleed the system. If it still leaks.

Leak through Pump assembly

housing/ cover/ joint face seals/“O”

rings.

Replace the seals/”O” rings. If it still leaks,

replace the pump.

Leak through

Steering Gear Assy.

Leak through Input shaft seal.

Replace RAP

Leak from Cylinder

(Rack tube)

through Rack seal into right/ left

bellows.

Replace RAP

Leak through pinion seal in valve

housing into RH bellows.

Replace RAP

Leak

through

feed

pipes

connection to Rack tube at flare

nut.

Tighten the connection properly.

Cracked/damaged feed pipes.

Replace feed pipes.