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C635 TRANSAXLE

6

splines. If necessary,

replace the clutch disc

NOISE IN A SPECIFIC GEAR

While driving, a noise is heard in a specific gear from the transmission area. The noise abates when shifted to

a different gear.

1.

CHECK THE

SYNCHRONIZERS

EVERYTHING OK

PROBLEMS

ENCOUNTERED

RESOLUTION

Remove

and

Disassemble

transmission to inspect

the

appropriate

synchronizer(s).

Continue to Step 2

Worn

or

damaged

synchronizer

components

Replace

worn

components

as

necessary.

2.

CHECK THE GEARS

EVERYTHING OK

PROBLEMS

ENCOUNTERED

RESOLUTION

Remove

and

Disassemble

transmission to inspect

the appropriate gears.

Continue to Step 2

Worn

or

damaged

synchronizer

components

Replace

worn

components

as

necessary.

3.

CHECK THE

DIFFERENTIAL

EVERYTHING OK

PROBLEMS

ENCOUNTERED

RESOLUTION

Inspect the differential

gears. In particular:

should not be worn or

damaged. must not

have an excessive

clearance.

End diagnosis

Worn

or

damaged

synchronizer

components

Replace

worn

components

as

necessary.

NOISE WHILE TURNING

While cornering, a noise is heard from the transmission area.

1.

CHECK THE

DIFFERENTIAL

EVERYTHING OK

PROBLEMS

ENCOUNTERED

RESOLUTION

Steer to the right or to

the left and see if the

noise increases.

Steer to the bottom and

then

release

the

steering wheel: make

sure that the noise

intensity increases or

not with the steering

angle.

Continue to Step 2

Noise level varies only

by steering to the right or

left.

Noise ceases while

steering is centered and

vehicle is moving in a

straight line.

Noise level varies greatly

with the steering angle.

Noise remains constant

with the steering angle.

Continue to Step 2,

CHECK

DIFFERENTIAL.

Continue to Step 2,

CHECK

DIFFERENTIAL.

Continue to Step 3,

CHECK CV JOINTS.

Continue to Step 2,

CHECK

DIFFERENTIAL.