ZEST/BOLT

DRIVETRAIN-TA65 Star

CLUTCH CABLE

5.6. D. CLUTCH CABLE REMOVAL AND

INSPECTION:

REMOVAL

1. Remove the clutch cable nut and disconnect

the joint pin from inner

the clutch

housing end.

2. Disconnect the cable from hook at clutch pedal

top.

3. Loosen and remove the two clamps holding of

the clutch cable on the firewall, one at the

transaxle end and other at the engine end.

4. Remove the cable from clamp on transaxle.

5. Similarly loosen and remove the cable at the

passenger compartment clutch end.

INSPECTION

Replace the cable if

a) There are any bends or kinks.

b) The cable is having a worn end.

c) The boots are broken.

INSTALLATION

1. Grease the joint pin and cable end hook.

2. Fix properly the clip for holding clutch cable on

firewall inside cabin.

3. Hook the cable end with pedal from inside the

cabin.

4. Join the inner cable with joint pin in release

arm.

5. Ensure the heat resistant sleeve is in front of

the exhaust front pipe.

6. Fix LH side cable holding clamp on firewall.

Ensure that cable is free in the clamp.

7. Adjust the pedal height according to

specifications after the clutch cable nut is

fastened on to the cable.

8. Finally check the clutch for proper functioning.