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ENGINE 1.3L QUADRAJET (90PS)
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WARNING :
Unless replacement is necessary, Suction unit, fuel level sensor should not be removed from the tank since the
rubber parts i.e. gasket, seals etc. may get exposed to air, light and may become hard. Never apply an excessive
force to the suction unit nipple or lead wire. This may result in bent or poor contact.
ASSEMBLY :
Assemble the Suction unit in reverse order of removal as explained above.
INSPECTION :
1. Use an ohmmeter to confirm that the resistance of the fuel level sensor changes with the level of float position.
ACTION
REASON
DO NOT :
Drop fuel module /Level sensor on floor
Could cause damage to internal components (Float,
Float Arm, TFR)
DO NOT :
Use level sensor harness for hold / carry Wiring harness damage/ disconnection can happen
fuel level sensor
DO :
Handle the level sensor carefully
Not damage the TFR, Float Arm
DO :
Ensure that the hoses are routed properly and Improper routing, kinks and fouling of hoses with other
there are no kinks/rubbing with other components
components causes hose damage
DO :
return any dropped, damaged defective or
Ensure fast and correct diagnosis of root cause.
suspect material with a tag that describes the problem
DO NOT :
Disassemble fuel level sensor assembly
Warranty void
internal parts.