ZEST/BOLT

ENGINE 1.3 QUADRAJET (75PS)

The fuel feed system consists of:

1. Fuel tank assembly

2. Fuel Intank pump

3. Fuel level gauge (tank unit)

4. Fuel level Indicator (dashboard)

5. Fuel filter

6. Fuel filler cap

7. Fuel hoses, fuel lines and Clamps

8. Assembly filler neck complete

WARNING:

Disconnect negative or positive cable terminal at

battery.

Before performing the following operation, release

the fuel pressure from the fuel system to reduce

the possibility of injury or fire.

While removing the fuel t ank from the vehicle,

keep sparks, cigarettes and open flames away

from it.

Before repairing fuel tank assembly, clean it thor-

oughly.

Always wear safety glasses.

A small amount of fuel may be released during

repair work. To avoid the chance of injury, cover

the pipe to be disconnected with cotton cloth. Do

not use cotton waste.

A. FUEL TANK

The main function of tank is to store fuel and supply

to Engine as per demand. The fuel tank is located

under the rear seat of the vehicle. The fuel level gauge

(Float Assy) is a part of the Intank Pump.

2. Fold rear seat in backward, after that remove the

carpet, it shoes the location of the fuel tank

Removal:

1. Remove fuel filler cap.

Warning:

Before removing fuel tank assembly, release the

fuel pressure from the fuel system to reduce the

possibility of injury or fire.

Fuel Pressure Relief procedure:

(a) Start the engine, and then disconnect fuel pump

electric connector located under middle floor carpet.

(b) Let engine stall, turn “OFF” ignition switch and then

disconnect negative cable at battery.

fuel filler Pipe. OR Remove any quick connector using

cotton waste.

Intank fuel pump unit

Float Assy.

REMOVAL OF FUEL TANK UNIT: