NEXON

BRAKES

NOTE:

When assembling the boot piston, ensure in the

cylinder boot groove is free from damage, the

bore is smeared with oil. Apply (smear) enough

grease to the boot piston (inside and boot contact

area) before assembly, inspect the boot piston for

no cut, tear, damage and splashes, and after

assembly ensure the boot piston has been seated

well in the boot groove, by rolling the index finger

over the boot seating area.

3. Place the new piston on the boot piston

assembled, and apply air to the cylinder

through inlet port, when boot filled with air

press the piston into the cylinder

simultaneously cut air supply.

NOTE:

Before assembling piston, ensure/inspect that the

piston is free from damage, dent, spiral mark and

any material defects; apply (smear) enough

oil/grease on the outer diameter and groove.

REMOVAL OF PAD

1. Keep the gear shifter lever in neutral position.

2. Apply the parking brake.

3. Jack the vehicle and remove the rear wheel.

4. Loosen and remove the bottom sliding pin

bolt.

5. Swing caliper as shown in figure.

6. Remove brake pads.

ASSEMBLY:

Follow reverse procedure to assemble brake

pads.

REMOVAL OF CARRIER

1. Remove brake pads from carrier assembly.