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1.5L REVOTORQ ENGINE

90

H. FUEL SYSTEM

Introduction

1.5 L engine incorporates a new technology that

injects diesel into the cylinders, through electronically

controlled fuel injectors. The fuel is pre pressurized

before being injected into the cylinder.

Description

A tube or common rail having fuel at constant high

pressure connects all the injectors. The high

pressure in the common rail ensures that when fuel

is injected, the fuel breaks into fine particles and

mixes evenly with air, thereby leaving little unburned

fuel, hence increasing fuel efficiency and reducing

pollution. The common rail technology also reduces

noise.

1.5 CRAIL System

The 1.5 CRAIL engine from TATA uses DELPHI high

pressure pump to supply diesel to cylinders, through

a common rail and electronically-controlled injectors.

The high pressure in the common rail ensures

that when fuel is injected, the fuel breaks up into

small particles and mixes evenly with the air,

thereby leaving little un-burnt fuel, thus reducing

pollution. The common rail principle has been

used to cut out the noise factor which is

associated with diesel engines.

The brain of 1.5 L engine is Electronic Control

Unit (ECU), which aids engine functioning at its

optimal capacity. The ECU continuously receives

signal from sensors installed at various locations

in the vehicle.

The ECU also receives continuous input from rail

pressure sensor, which monitors the fuel pressure

depending on engine speed and load. Depending

on the position of throttle pedal, the ECU sends

signal to high pressure pump through Inlet

Metering Valve (IMV), to send the required

quantity of fuel to common rail, thus improving the

fuel consumption. The fuel gets distributed

through the common rail to each electronically

controlled injector. The ECU then sends signal to

the injectors, on the quantity of fuel to be injected

to produce the required power.

The fuel is injected into the combustion chamber

at specified time and pressure, thereby increasing

the power output and efficiency. The entire

process takes less than a second.

Finally, to control the exhaust emission, the

Exhaust Gas Re-circulation (EGR) valve returns

unburnt fuel to the combustion chamber for

further combustion, thereby reducing the release

nitrogen oxide and other particulate matter to

atmosphere.

Features of 1.5 CRAIL system

1.5 CRAIL is powered by 1.5 CRAIL engine uses

advanced Delphi 1600 bar electronic common rail

injection system.

The ECU constantly monitors functioning of

various sensors and actuators and detects the

faults generated in the system and indicates the

status of fault through the check engine lamp.

1.5 CRAIL engine automatically adjusts to suit

External environment conditions.

Cylinder balancing: The engine speed is well

balanced by reducing cyclic variations in the

engine as all the parameter of injectors/injection

system, are controlled by ECU.

Anti-Oscillation Strategy (AOS): The AOS

reduces jerks during sudden accelerations. The

engine speed, vehicle speed and gear change is

continuously monitored and adjustments are

made to enhance driving pleasure.

Advantages of 1.5 CRAIL Technology

Electronically controlled fuel injection system.

High pressure injection (1600 bar) for better

emission and pilot injection to reduce noise,

vibration and harshness (NVH).

Highest power and torque.

Excellent drivability.

Improved grade ability / restart ability.

Excellent cruising ability, lower fuel

consumption

Improved noise characteristics.

Smoother running and enhanced driving

pleasure.