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HVAC

32

Step

Inspection

Action

8

Inspect refrigerant line Inspect

refrigerant lines.

Is piping free of damage and

cracks?

Are piping connections free of

oil grime?

(Visual Inspection)

Are piping connections free of

gas leakage?

Are piping installation points on

condense free of gas leakage?

Are piping installation points on

receiver/drier free of gas leak-

age?

Are piping installation pints on

A/C Compressor free of gas

leakage?

Are piping installation points on

cooling unit free of gas leak-

age.

Perform gas leak inspection

using gas leak tester.

Are above items okay?

Yes

Go to next step.

No

If piping or A/C component (s) is damaged or

cracked, replace then go to Step

19.If

there is

gas leakage, repair or replace connection and

replace condenser, then go Step 19.

9

Inspect evaporator piping connec-

tions in cooling unit for gas

leakage

Are piping connections for evapo-

rator in cooling unit free of gas

leakage?

Yes

Adjust refrigerant amount to specified level, then

go to Step 19.

No

If piping damaged or cracked, replace then go to

Step 19.

If there is gas leakage, repair or replace connec-

tion and replace condenser then go to Step 19.

10

Verify whether malfunction is in

compressor oil or elsewhere

Add 30 ml of compressor oil. Is

noise heard when racing engine?

Yes

Go to next step.

No

Troubleshooting completed.

Explain repair to customer.

11

Verify whether malfunction is in

a/c compressor or elsewhere

Drain compressor oil. Is it contam-

inated with metal particles?

Yes

Go to next Step.

No

Replace A/C compressor, then go to Step 19.

12

Verify whether malfunction is

somewhere in a/c system or else-

where

Is compressor oil whitish and

mixed with water?

Yes

Replace entire A/C system

(Excluding heater),

then go to Step 19.

No

Go to next step.