NEXON

TRANSAXLE-TA6300

CONTENTS

1.1. GENERAL INFORMATION..................................................................................................... 1

1.2. TECHNICAL SPECIFICATIONS............................................................................................. 2

1.3. PRECAUTIONS ...................................................................................................................... 2

1.4. TIGHTENING TORQUES........................................................................................................ 3

1.5. SPECIAL TOOLS ................................................................................................................... 9

1.6. DIAGNOSIS .......................................................................................................................... 13

1.7. SECTION VIEWS.................................................................................................................. 14

1.8. EXPLODED VIEWS .............................................................................................................. 17

1.9. REMOVAL OF TRANSAXLE FROM VEHICLE .................................................................... 24

1.10. INSTALLATION OF TRANSAXLE ON VEHICLE ............................................................... 25

1.11. TRANSAXLE DISASSEMBLY ON BENCH ........................................................................ 26

A. INPUT SHAFT DISASSEMBLY & ASSEMBLY................................................................ 30

B. LAY SHAFT DISASSEMBLY & ASSEMBLY.................................................................... 34

C. DIFFERENTIAL DISASSEMBLY & ASSEMBLY.............................................................. 38

D. SHIFTER SHAFTS.......................................................................................................... 41

E. INDENTIFICATION OF ENGAGING GEARS .................................................................. 41

1.12. TRANSAXLE ASSEMBLY ON BENCH .............................................................................. 42

1.13. INSTRUCTION FOR ASSEMBLY & DISASSEMBLY OF CABLE ON TRANSAXLE ......... 47

1.14. REMOVAL OF GEAR SHIFTER HOUSING, GEAR SHIFTER & SELECTOR CABLE ....... 48